MEETING THE FUTURE'S NEEDS TODAY
By Luca Cavalli
It’s no secret –– all operational managers are intensely aware of the urgent need for smarter efficiency.
As complexity increases across facilities of every size, ensuring long-term asset health and consistent cost savings requires forward-thinking maintenance and optimisation strategies.
When it comes to meeting operational complexity head on, your facility’s data is your greatest ally. By transforming data into actionable insights, you can uncover opportunities for improvement, mitigate risk and create more sustainable processes.
Though many are wary of introducing more complexity into operations, the fact is that it’s never been easier to harness data that supports your expertise. Let’s look at three actionable ways data can help you identify efficiency gaps, operate more sustainably and minimise costs.
How can data help me prioritise maintenance actions?
By clearly communicating asset performance and identifying what needs most urgent attention.
Explore each asset’s diagnostics and prognostics and view condition indicators for relevant components e.g environmental, electrical, dielectric, mechanical and thermal.
Check condition labels
Diagnostic algorithms clearly designate each asset’s condition, labelling assets from ‘Very poor’ (mostly failed, urgent action required) to ‘Very good’.
Based on condition indications, you can efficiently assign maintenance where there is a higher probability of failure and criticality.
How can data help me predict faults?
By letting you combine historic information with real-time analytics.
Continuous condition monitoring
Sensors constantly monitor for the possible failure causes in your assets. It means you can track things like electro-mechanical performance in circuit breakers and monitor temperature/environmental parameters without having to regularly halt production.
Used in combination with sensor data, analytics can highlight potential abnormal conditions before failure occurs, e.g. alerting operators if trends indicate temperature could rise above a safe threshold. Moving towards predictive maintenance means you’re always one step ahead, avoiding high-cost unplanned labor and maintenance and extending asset lifetimes by up to 15%.
How can data empower my team and keep them safe?
By letting you communicate real-time insights to your people, wherever they are.
Keep operators safe from anywhere with up-to-the-minute insights and data notifications. This allows them to plan in advance, take appropriate action faster and observe the right safety precautions.
Analytics and insights allow you to streamline maintenance planning, assign field service and track activities/reporting, so everyone can see exactly what they’re doing.
You’re the key to unlocking value
Without your knowledge and expertise, data and insights are nothing but figures on a screen. Data is undeniably powerful, but it’s your asset management strategy that determines whether assets boost or create a drag on business results.
By placing data at the foundation of your strategy, an asset management solution brings tangible benefits to operations. Its functionality actively extends your insight, acting as your eyes and ears across your entire facility. With access to data across asset health, events and alerts, maintenance prescription and documentation, it’s truly never been easier to unlock your site’s potential and power a more sustainable future.
Ready for an easier way to see real results? Talk to an ABB digital expert.
ABB is a leading global technology company that energises the transformation of society and industry to achieve a more productive, sustainable future. Our comprehensive portfolio of proven data centre solutions helps our data centre clients keep uptime up, outages out and disruptions to the absolute minimum so you won’t get left in the dark! With excellence stretching back more than 130 years, and 105,000 talented employees in over 100 countries, ABB can help you keep your data centre up and running smoothly, reliably and smarter.
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